RR-05 RR-05-05-02 — Wayside Detector Network (hot bearing, wheel impact, acoustic)
This process involves the monitoring and response to hot bearing, wheel impact, and acoustic detector alerts from wayside defect detectors on Union Pacific's rail network. It ensures timely identification and resolution of potential safety issues to prevent derailments and maintain operational integrity.
🗺 BPMN Process Flow
Click diagram to zoom & pan • Scroll to zoom • Drag to pan • Download SVG
📋 Process Attributes
| Process ID | RR-05-05-02 |
|---|---|
| Domain Family | OPERATIONS |
| L1 Domain | Mechanical & Rolling Stock |
| L2 Process Group | Wayside Detector Network (hot bearing, wheel impact, acoustic) |
| Trigger | Detection of a hot bearing, wheel impact, or acoustic anomaly by the Wayside Defect Detector Network |
| Outcome | A safe and uninterrupted operation with identified issues resolved promptly to comply with regulatory standards and ensure rail safety. |
| Systems | Wayside Defect Detector Network NetControl I-ETMS Wabtec Modular Control Architecture Downing B. Jenks Shop EHMS Umler TRAIN II PS Technology |
| Regulatory Hooks | 49 CFR Part 232 49 CFR Part 215 AAR Interchange Rules |
📋 L4 Process Steps
| Step | Name | Role | System | Input | Output | KPI | Pain Point / Risk | Decision? | Exception? |
|---|---|---|---|---|---|---|---|---|---|
| 1.1 | Alert Detection | Control Operator | Wayside Defect Detector Network | Detector data | Alert notification | Response time to alert under 5 minutes | False positives leading to unnecessary investigations | Y | N |
| 1.2 | Initial Assessment | Service Operator | NetControl | Alert notification | Assessment report | Correct assessment rate above 90% | Inaccurate data interpretation leading to missed issues | Y | Y |
| 1.3 | Dispatch Response Team | Train Dispatcher | I-ETMS | Assessment report | Response instructions | Average response time under 10 minutes | Delays in dispatching the correct team | Y | N |
| 1.4 | Field Inspection | Electrician (locomotive) | Wabtec Modular Control Architecture | Response instructions | Inspection report | Inspection completion rate above 95% | Difficult access to remote locations | Y | Y |
| 1.5 | Repair or Replacement | Machinist | Downing B. Jenks Shop | Inspection report | Repair order or replacement request | Repair turnaround time under 24 hours | Limited capacity in repair shops | Y | N |
| 1.6 | Verification of Repair | Service Operator | EHMS | Repair order or replacement request | Verification report | Verification accuracy rate above 98% | Inconsistent repair quality | Y | Y |
| 1.7 | Update Defect Database | Manager-Mechanical Maintenance | Umler | Verification report | Updated defect database | Database update accuracy rate above 95% | Data entry errors | N | N |
| 1.8 | Review and Reporting | Senior Manager-Mechanical Engineering | TRAIN II | Updated defect database | Monthly report | Report accuracy rate above 90% | Complex data aggregation | Y | N |
| 1.9 | Continuous Improvement | Service Design / Network Planning Analyst | NetControl | Monthly report | Improvement plan | Implementation rate of improvement plans above 80% | Resistance to change | Y | N |
| 1.10 | Training and Awareness | Manager-Locomotive Maintenance | PS Technology | Improvement plan | Training materials | Training completion rate above 95% | Low engagement levels | N | N |
| 1.11 | Regulatory Compliance Review | VP Network Planning & Operations | I-ETMS | Training materials | Compliance report | Compliance rate above 98% | Complex regulatory requirements | Y | N |
| 1.12 | Final Approval and Deployment | Chairman, President and CEO | NetControl | Compliance report | Deployment order | Deployment accuracy rate above 90% | Resource allocation | Y | N |
📊 KPIs & Risk Register
KPIs
Response time to alert under 5 minutes Correct assessment rate above 90% Average response time under 10 minutes Inspection completion rate above 95% Repair turnaround time under 24 hours Verification accuracy rate above 98% Database update accuracy rate above 95% Report accuracy rate above 90% Implementation rate of improvement plans above 80% Training completion rate above 95% Compliance rate above 98% Deployment accuracy rate above 90%
Key Risks
False positives leading to unnecessary investigations Inaccurate data interpretation leading to missed issues Delays in dispatching the correct team Difficult access to remote locations Limited capacity in repair shops Inconsistent repair quality Data entry errors Complex data aggregation Resistance to change Low engagement levels Complex regulatory requirements Resource allocation
Swim Lanes
Control Operator · 1.1 Service Operator · 1.2, 1.6 Train Dispatcher · 1.3 Electrician (locomotive) · 1.4 Machinist · 1.5 Manager-Mechanical Maintenance · 1.7, 1.10 Senior Manager-Mechanical Engineering · 1.8 Service Design / Network Planning Analyst · 1.9 VP Network Planning & Operations · 1.11 Chairman, President and CEO · 1.12